Cylinder Liners & Sleeves

We offer Cylinder Liners, Sleeves and Air Cooled Blocks according to OE specifications, upgraded specifications or as per client's requirements to suite their market needs. The extensive design and material expertise of A-trac Engineering guarantees high-performance and cost-optimized products which withstand the toughest operating conditions.

A-trac manufactures Cylinder Liners in gray cast iron using centrifugal casting. Special chemical compositions are also used to ensure corrosion resistance properties and enhanced lubrication. Centrifugal Casting Process is known to be the best method for manufacturing Cylinder Liners. In centrifugal casting, a permanent mould is rotated continuously about its axis at high speeds as the molten metal is poured. The centrifugal force causes the metal to distribute itself evenly around the die. The resulting casting is a fine-grained casting with a very fine-grained outer diameter, owing to chilling against the mould surface. Impurities and inclusions float to the surface of the inside diameter, which can be machined away.

Air Cooled Cylinder Liners are made from special “Shell Moulding Process” having wear resisting close grained iron casting to ensure long life and efficient cooling.

Product Range

Air Cooled

Water Cooled

Dry Type


Production Capacity

1.2 million pieces per annum

Size Range (In mm)

Bore Diameter

46.00 to 222.25

Total Length

150.00 to 330

Finishes

Semi-finished & Fully-finished

Chemical Composition

NameMinimumMaximum
Chromium0.250.50
Carbon3.003.50
Silicon2.002.50
Manganese0.500.80
Phosphorus0.30.50
Sulphur-Max. 0.05
* custom--

Other than above, we can cast material compositions using Chromium, Molybdenum, Nickel, Copper, Boron or as per customer specifications meeting to international standards.

Micro Structure

  • Predominant distribution A, permitted B and D Size 4~6
  • Pearlite (Max 2% ferrite)
  • Dispersed network of steadite
  • Carbides Max. 1%

Hardness (BHN)

209 to 240

Tensile

210 to 275 n/mm2

Cylinder Liners Manufacturing Facilities

Cylinder Liners Manufacturing Facilities

Applications

ACMECHRYSLERGUILDNERKUBOTAOPELTOYOTA
AGRALECITROENHATZLADAPEGASOTRIUMPH
AIREOCOMETHELWANLANDROVERPETTERURSUS TRACTOR
AJITCUMMINSHERCULES MOTORLEYLANDPEUGEOTVALMET TRACTOR
ALLIS CHALMERSDACIAHINDUSTANLIAZPORSCHEVAZ
ANDORIADAEWOOHINOLISTERR.V.I.VOLKSWAGEN
ASAADAFHONDALOMBARDINIRENAULTVOLVO
ASIADAIHATSUHYUNDAIMACKROBSONWABCO
ATLAS COPCODAIYONGIFAMAHINDRAROCKETWESTINGHOUSE
AUDIDAVID BROWNIMTMANROVERYAMAHA
AUSTINDENIS JONESINTERNATIONAL (IHC)MARUTIRUMANIAYANMAR
B.M.CDETROITISUZUMASSEY FERGUSON / PERKINSRUSSIANZETOR
BAJAJDEUTZJAGUARMAXIONRUSSIAN BELARUSUS
BAUDOUINDODGEJENBACHMAZ/KRAZRUSTON
BEDFORDDONGFENGJIANG DONGMAZDASAMCO
BERLIETDORMANJINMARMERCEDESSAVIEM
BERNARDEICHERJOHN DEEREMGSCANIA
BLACKSTONEEKMKAMAZMITSUBISHISENDLING
BOLINDER MUNKTELLFIATKAWASAKIMOBYLETTESHIBAURA
BORGWARDFIAT IVECOKELVINMWMSIFENG
BUKHFORDKIAMYCOMSKODA
CADILLACFORTSCHRITT TRACTORKIRLOSKARNAVISTARSLAVIA
CASEGARDNERKNORR-BREMSENEW HOLLANDSTEYR
CATERPILLARGMCKOMATSUNISSAN/DATSUNSUZUKI
CHAI HAIGONGDONGKRONHOUTNORDATORPEDO

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